Common Problems With Assembly Lines

Is the assembly line always from left to right or from right to left?
In general, most is due to the fact that most people are used to the right hand squatting line to flow from left to right. However, because of the area limitations of some plants, at least one of the two or more lines may be reversed.
2: Is the U-line the most suitable?
It is not necessary to arrange the production line according to the characteristics and processability of the product.
3: The faster the line is, the higher his production capacity?
The level of production capacity should depend on the operation time of the bottleneck process and the fastest working time of each station. If the production line speed is forced to increase, it will cause many problems.
4: Is the assembly line designed to transport products?
not quite. The ultimate goal is to achieve a "continuous value flow" of the product.
5: Why is the output low when I just go to work or handover?
It is a stage of preparation and is a time period with multiple problems. Therefore, the management of the shift is very important. 6: Must the speed setting of the streamline be kept constant? Every day?
In the same product category, it should be constant. When different products are produced in the same line, the speed will change. At the same time, because of the problems of new employees, the line speed will be reduced.
7: Pitch mark Can I put only one product per cell?
Not necessarily pursue should pursue the smooth production flow
8: The faster the pre-assembly processing speed, the better? The more buffer stocks, the better?
It is not that it should be produced on demand. However, the pre-assembly processing speed can be slightly faster than the assembly speed.
9: The assembly line is easy to find the backlog. The kanban can show the progress. The line is long and urges the staff to do it faster.
The first two are correct, but the third one is not necessarily in the case of normal production tempo. It is not appropriate to urge employees. This will cause unnecessary problems (such as urging employees to change their hands and ignoring the inspection. )
10: The line length said that someone can take a vacation and can't line up? If you can't borrow people, let the employees work separately?
First of all, the assembly line is strictly speaking that less than one person's cooperation and cooperation can not complete all subsequent operations. Because a small number of people will have a decline in production, but not a lot. In addition, where is the emergency response to this situation? Managers don't consider these common problems, so he can open factories?
11: Who is more reasonable when employees stand in production or sit in production? ?
Depends on product/condition/facility
12: Whether the container on the streamline should be dedicated or universal, what is his size!
Most general-purpose designs should not be designed for general purpose.
13: What is the reasonable height of the streamline and the height of the machine?
According to the ergonomics principle, the sitting table is 65~75CM high and the seat is 38~45; the station type is 85~95CM, the seat is 58~62?, and there are 20~30 sets of feet.

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